CAMERA COUNTING MACHINE

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NEOCOUNTER Counting Machine – Camera-Based Counting Technology

A smarter way to count products automatically.
Simply place the products on the machine and get the count in just 1 second!

High-speed image processing at 10–20 times per second, with automatic OK/NG checking for fast and accurate inspection.

Count faster. Check easier. Work smarter.

Call 0902 886 117 - (028) 2253 2772 for advice and purchase.

NEOCOUNTER CM-ONE AUTOMATIC CAMERA COUNTING SYSTEM

High-Speed, Non-Contact Optical Inspection for Modern Manufacturing

Target Applications Across Various Materials

The NEOCOUNTER CM-One accurately handles thin, delicate, transparent, or stacked items:

  • Printing & Packaging: Labels / Stickers, Envelopes, Folded Leaflets / Manuals, Books, Small Boxes.

  • Electronics & Precision Parts: Printed Circuit Boards (PCB), Transparent Plastic Cards, Washers / Gaskets.

  • Metals & Industrial Materials: Thin Aluminum Sheets, Industrial Films, Seals.

 

Seal / Protective Seal Envelope Label / Sticker Brochure / Instruction Manual Gasket Aluminum Sheet PCB / Circuit Board Transparent Plastic Card Small Box Book
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KEY FEATURES 

1. Ultra-Fast & Effortless Operation

 

  • Instant Real-Time Counting: Simply place the item on the table to get an immediate count in under 1 second—no start button required.

  • Automatic History Logging: Auto-saves inspection history whenever paper/items are placed or removed.

  • Fast Counting Mode: Quickly count items without triggering Pass/Fail inspection—ideal for stocktaking unknown quantities.

  • Production Batch Counter: Built-in production counter displays customizable pop-up messages upon reaching set quantities.

 

2. Non-Contact Technology (100% Scratch Prevention)

  • Zero Surface Damage: Non-contact optical scanning eliminates mechanical rollers or grippers, fully protecting glossy labels, films, aluminum plates, and PCBs.

  • Maintenance-Free & Quiet: Designed without moving mechanical parts, ensuring long-term reliability, silent operation, and zero routine maintenance costs.

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3. Uncompromised Accuracy & Error Elimination

  • 3-Zone Independent Verification: Simultaneously counts and cross-checks results across 3 distinct areas for 100% accuracy.
  • Continuous Match Checking: Customizable continuous match check setting (1 to 100 consecutive checks).
  • Area Averaging Function: Delivers stable counting results unaffected by warped, curved, or uneven surfaces.

4. Next-Generation Area Camera Technologyimage-171

  • Area Surface Scanning: Scans full surface areas using an Area Camera rather than traditional line-scan methods.
  • Ultra-High Resolution (Up to 5,500 Pixels): High-pixel sensor paired with specialized optical lenses easily counts ultra-thin materials.
  • Proprietary Shading Correction: Automatically compensates for lighting variations, accurately counting low-contrast or unevenly colored items.

 

5. Flexible Customization for Unlimited SKUs

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  • SKU-Specific Settings: Easily adjust sensitivity, inspection zones, and RGB color channels for different material types.
  • Unlimited Preset Storage: Register and store unlimited product profiles for instant job switching.

 

 

Accurate Counting for Complex Stacks (Interleaf Paper Included)

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Easily handles difficult inspection cases, ensuring 100% accuracy even when products are stacked with interleaf / separator paper.

  • Counting Speed: Approx. 10–20 counts/second
  • Target Materials: Printed Circuit Boards (PCBs)—including ultra-thin PCBs and stacks with interleaf paper.
  • Batch Capacity: Approx. 20–100 items per count
  • Folded Paper Specs: Suitable for single-fold or multi-fold paper (Thickness: 0.1 mm or greater)

 

 

 

 

 

Solving Complex Counting Challenges:

Effortlessly processes and accurately counts individual products, even when stacked with interleaf paper.

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Superior to Traditional Image Processing:

Conventional counting machines rely on binary (black-and-white) images, leading to frequent miscounts caused by interleaf paper colors or shadow noise within the gaps.

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Smart Color Separation Algorithm (Neocounter-CM-one):

Automatically isolates and focuses solely on the designated target color (e.g., counting only brown PCBs), completely eliminating any interference from interleaf paper or empty space gaps.

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INTUITIVE REAL-TIME DISPLAY & USER INTERFACE

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  • Color-Coded Pass/Fail Judgment: Instantly displays PASS (Blue/Green) or FAIL (Red) for rapid visual confirmation. (Note: Color indicator is disabled in count-only mode).
  • Real-Time Live Image Feed: Displays high-resolution camera feeds the moment items are placed down.
  • On-Screen Guide Lines: Displays count position guide lines directly on the live image for quick setup and alignment.
  • Production & Cumulative Tracking: Auto-updates batch counts and total accumulated counts in real time.

 

Specification Counting Station
Max. Counting Width Approx. 100 mm (depends on camera type)
Min. Counting Width Approx. 20 mm (depends on camera type)
Counting Frequency 10–20 times/second
Camera Type 3 types
Data Extraction All RGB or separate R, G and B components
Counting Line 1 (center) or 3 (upper–center–lower)
Dimensions 300 mm (W) × 500 mm (D) × 115 mm (H)
Weight 9.2 kg
Power Supply 100–240 V / 50–60 Hz, 65 W
PC (Compact Desktop PC)
CPU Core i5-10500T (subject to change)
Memory 8 GB (4 GB × 2)
PC Adapter 90 W, DC 19 V / 4.74 A
Dimensions 45 mm (W) × 195 mm (D) × 187.7 mm (H)
With Stand 75 mm (W) × 203.5 mm (D) × 184.7 mm (H)
Weight 1.4 kg (with stand: 1.5 kg)
Power Supply 100–240 V / 50–60 Hz, 65 W
Monitor
Type 15-inch resistive touch-screen monitor
Resolution 1024 × 768
Angle Adjustment −5° to 90° (up/down)
Dimensions 351 mm (W) × 202 mm (D) × 306.5 mm (H)

 

 

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Frequently Asked Questions

NeoCounter AI-One is an AI counting machine that uses a camera and AI technology to automatically recognize and count products. It is designed for sheet-like products, layered products, thin materials, and products with complex cross-sections. It helps reduce manual counting work, improve counting efficiency, and minimize human errors.
Ai-One Counter NeoCounter AI-One can be used for various sheet-like and layered products, including PCBs with interleaving paper, transparent plastic cards, silver pouches, FPCs, Kraft paper bags, thin stainless-steel sheets, and transparent plastic trays. Actual counting performance depends on the product characteristics and counting conditions
Yes. NeoCounter AI-One uses a high-resolution camera to capture the product cross-section and AI to recognize individual products. The current product page shows examples of products with thicknesses of approximately 0.1 mm, 0.2 mm, and 0.3 mm.
The camera captures an image of the product cross-section. AI then analyzes visual characteristics such as shape, edges, color, and brightness to recognize the products and determine the quantity. The operator places the products in the Counting Station and performs the counting operation.
No. Instead of relying mainly on brightness, contrast, and threshold settings, NeoCounter AI-One uses product images and AI learning. The user can capture sample images, perform annotation, and train an AI model for the product.
Yes. To create a counting model, sample product images are captured, the products to be recognized are annotated, and the AI model is then trained using these images.
Yes, it can be applied to products with complex, changing, or uneven cross-sections. Multiple product images showing different conditions can be provided so that AI can learn variations in shape, edges, color, and brightness
It can be applied to certain transparent products. Examples on the current product page include transparent plastic cards and transparent silver pouches. AI learns the visual characteristics of the target product rather than relying only on simple brightness changes
Yes. Different product types can be supported by creating an appropriate counting model based on sample images. Multiple images can also be used to teach AI different product conditions and cross-section variations
The counting width is approximately 75 mm, depending on the camera and lens settings. The appropriate camera and lens should be selected according to the actual product size and counting requirements.
The NEOCUNTER-Ai-ONE software is designed for use with a laptop or desktop PC. The recommended configuration includes Intel Core i7 or higher, 16 GB RAM, and an NVIDIA GPU, according to the product specification
Yes. Because counting performance depends on the product's material, thickness, shape, cross-section, and imaging conditions, testing with actual product samples is recommended before implementation.
Yes. AI can learn from multiple images showing different product conditions. This allows the counting model to accommodate variations in shape, edges, color, and brightness
NeoCounter AI-One is designed for applications where manual counting can be difficult, especially for thin, layered, transparent, or complex products. It provides an automated vision-based counting method using Camera and AI.
Conventional image-based counting methods may rely heavily on changes in brightness or image profiles. NeoCounter AI-One instead uses AI to learn visual characteristics of the product, including shape, edges, color, and brightness, making it suitable for products with more complex or changing cross-sections.
The best way is to evaluate the actual product sample. Neosys can review the product characteristics and determine a suitable camera, lens, counting method, and AI model according to the application.